Smoker Economics

June 15th, 2010

New Steel Cheaper Than Old Tanks

I will never understand tools and technology.

A six-foot length of 1/4″ angle iron costs over $40 at Fastenal, and it’s not that exciting to work with. You can make braces and legs and frames and supports from it, but that’s about it. A 4′ by 8′ sheet of 14-gauge steel, which is much more exciting and useful, costs under $30. How can that be?

This is interesting to me, because I have been trying to find a used propane tank to turn into a smoker for my church. You would think an old tank would cost nearly nothing, but the characters who sell them think I should pay about 80% of the cost of a new tank. I can spend a hundred bucks on a tank that will make a smallish smoker, or I can buy a couple of sheets of steel and make a giant and amazing smoker.

I guess I was stupid to build the Hoginator from a Char-Broil grill. It worked out, but the grill alone was a hundred bucks. For sixty, I could have had enough sheet steel to make anything I wanted.

I ought to quit fooling with this idea. A steel smoker needs shelter from the rain, and my church does not have a suitable enclosure. And if I make the smoker, I will be the only one who ever uses it. If I quit, it will sit and rot. And we have a lot of people who have a pork phobia. Wish I could do it, though. It would be great to have the versatility of a smoker.

If you want a phenomenal high-capacity smoker, and you have an understanding wife, I may have the perfect solution for you. The idea hit me the other day. Go on Craigslist and look for a “warming cabinet” or “proofing cabinet.” These things are used to warm dough while it rises, or to keep food hot until it can be served. They heat to 225, which is perfect for smoking. They come fitted to hold pans, and you can put wire racks on the shelf supports. Put a hole in the bottom, plumb smoke in, put a hole in the top, plumb smoke out, add a pan if you want beer or water in the bottom, and you have a killer smoker. At least, I think so. I see no reason why it wouldn’t work.

These cabinets can be over six feet high, so you need to try to find something that isn’t too big. I found one with an asking price of $399, so my guess is that persistence will produce something one or two hundred dollars cheaper.

5 Responses to “Smoker Economics”

  1. blindshooter Says:

    If cheap is what someone wants a 55 gal drum(no chemicals or petroleum) and about $25 at Lowe’s or chinamart will get you cooking. Electric will add the cost of the element and thermostat. You can cook 4 butts on a single rack version or if you can find a tall barrel and install 2 racks eight is possible. I have not built a double rack yet so don’t hold me to that one. When, not if, the barrel rusts out just move the hardware over to a new one. I get them free and it takes about 30 min to cut out a new one. It takes me about 6 to 8 hours to do 4 butts and I can’t leave the wood burning on it’s own more than a couple hours. I have one just completed that will use propane but have not had time to try it out with my Dads health problems taking all my extra time, not to speak of the trouble with the soon to be ex wife.

    I am glad and somewhat jealous of your church time, no way I could get away from all my troubles to do that.

    I check here every day to see what you have gotten yourself into, thanks for sharing.

  2. aelfheld Says:

    Had a relative who made a smoker out of an old Coca-Cola machine (one of those that looked like a chest freezer).

  3. HTRN Says:

    Steve, how big a smoker do you need? Have you considered building a “big baby”, or do you require something the size of a 500 gallon propane tank?

    And I can give you a good reason why the tanks are so expensive – The Propane suppliers are loathe to sell you one outright, because then, you can shop around for gas, vs. a leased tank locking you into that one supplier.

  4. Bobby Hill Says:

    Try googling Filing Cabinet Smoker, a lot of sites have pictures of different designs. The basic idea is to use a hotplate and a pan full of chips to smoke your meat. You can add hooks for hanging the meat.

  5. Firehand Says:

    When you start forming steel into pretty much anything other than a standard bar or sheet, the price goes up. Sometimes amazingly.