Box Coming Together

April 14th, 2009

My Skills Scare Me

I got ready to make the parts for my trivial 5″ x 7″ x 2″ tool box, and I felt I didn’t have a nice enough piece for a lid, so I took a really oddly shaped piece of mahogany and jointed and planed it down to 3/8″! There is no stopping me! Although I’m kind of starting to realize why people buy jointers instead of using sleds.

The table saw continues to be an amazement. Anything you want to cut, you just cut. Any angle. Any measurement. As long as it fits, the saw will do it with very little skill required.

The piece of mahogany I decided to try to use for a lid had a lot of little curly knots in it, like eddies in a pink mahogany stream. But it turned out a different piece was actually better suited for the top, so I turned the curly piece into a lid and two sides. I think it’s going to look incredibly good for something I just slapped together.

I needed a piece of 3/4″ mahogany for the inside of the box. I don’t have the technology to make dividers right now; I’d need a 1/8″ router bit for that. So I’m routing out cavities for the tools. That means the wood has to be thicker than the cavities are deep, and the cavities will run to a depth of 5/8″.

I didn’t feel like thicknessing a third board, so I took a piece of curly mahogany and glued it to a piece that’s sort of spalted, like the top. I’m hoping they’ll hold together. I guess I could cheat and run a few screws into it. The curly piece will be the box bottom. That will look pretty good.

I slotted the sides of the box so the bottom will fit into them. I got some burning in the bottoms of the slots. No idea what causes that. I thought it was from cutting too slow, but I’ve been trying to squirt pieces through the saw quickly. The burned bits won’t be visible, but it would be nice to know how I created them.

I was way too lazy to make appropriate jigs. Luckily the saw is so precise, I can get away with that. But if I want miter keys, I’ll have to give in and build something to hold the box as I run it over the saw. That might take ten whole minutes.

Now I have to get up and head-butt Maynard a few times. It’s intended purely as violence, but he mistakes it for affection, so everyone is happy.

One Response to “Box Coming Together”

  1. Russ Says:

    1/8″? If you’re talking about a groove or dado in the box sides, why not use the table saw?