Watch me Pull a Rabbet Outa Muh Hat

December 8th, 2008

Without muh Sleeve…

I am anxiously awaiting the delivery of my router lift. Very exciting. The desk I am converting into a woodworking table looks viable, and I can’t wait to install a router.

I’ve been reading Bill Hylton’s router books. This man is not a fan of gadgetry. For example, I thought I needed a miter track in my table, but he says only a FOOL would have a router track. Actually, he uses the phrase “completely unnecessary.” He even thinks lifts are silly. I think. It sure looks that way.

I don’t care. I want convenience. I don’t want to pull the fricking router out from under the table over and over, and I don’t want to suffer with under-the-table adjustments. Maybe it will turn out that I’m stupid and wrong. I’ll get over it. I always have.

I thought I needed a fancy aluminum fence, but I was utterly lost and consumed with ignorance. Hylton uses crappy bits of MDF and scrap wood. So there’s a big expenditure I won’t be making. But I’ll have to be all manly and craft a dust thing to put on my scrap fences. I also need something to catch dust that falls through the hole in the table.

For the three times a year when I actually use this thing.

I seriously think I should hook up a blower and make a hole in the garage wall, so the sawdust goes out in the grass. It’s MULCH! It IS! Really! Sort of.

You could eject three hundred pounds of dust out there, and two days later, you would see no evidence. But while it’s easy to suck dust, and it’s easy to blow dust, it’s not easy to make a thing that sucks it while also blowing it.

I have a template for the router lift. Naturally, that turned out to be a total waste of money. Hylton says he-men make their own templates by routing around a lift plate’s edge.

Once the rabbet for the lift is cut, I’ll have to get rid of all the material inside it. How on earth do I do that? I never thought about it. Some people use a jigsaw. Which I do not have. Real men drop a circular saw straight onto the table. I assumed I would do it with the router. That may take a while, with an inch of MDF to cut.

I need to build a few things, in order to develop some competence. I’m wondering if I have what it takes to make a humidor. I don’t really need one, but I have never been happy with the one I bought for my dad. Maybe I could make a better one.

Shut up. It could happen.

Come on, UPS. I’m bored.

6 Responses to “Watch me Pull a Rabbet Outa Muh Hat”

  1. og Says:

    It sucks. it blows. it’s made to be attached to things or used handheld.

    http://www.exair.com/en-US/Primary%20Navigation/Products/Industrial%20Housekeeping/Vac-u-Gun/Pages/Vac-u-Gun%20Home.aspx

  2. Ric Locke Says:

    Drill a hole through the MDF.

    Align the template with the hole, top and bottom. If it isn’t symmetrical, be sure to invert it on the appropriate side.

    Using a 1/4″ straight edge-finishing bit, go halfway through from one side and the other half from the other. You may end up off a sixteenth of an inch. Do you care?

    Or, go to Home Depot and buy the cheapest saber saw (hand-held jigsaw; a proper jigsaw is a table-mounted device) they have, cut the hole, and throw the piece of junk away. Or give it to the Cubans next time they come to do your yard.

    Regards,
    Ric

  3. Brad Says:

    Sounds like the perfect excuse to buy a jigsaw!

  4. jdunmyer Says:

    Our dust collector system is exactly as you describe. The blower has 5 drops into the shop and exhausts outside, no filters or cyclones. See:
    http://www.oldengine.org/members/jdunmyer/woodshop/index.htm

    The picture of the drop at the drill press shows the power miter saw on its stand, but you can’t see the rollers.

  5. ScifiJim Says:

    Og, put a three foot piece of PVC pipe on the outflow side for a barrel.
    Make your own darts. Have your own compressor powered blow gun. 🙂
    of course one should always use tools only for the intended purpose. After all; should I really use a crescent hammer to drive tomato stakes.

  6. Wormathan Says:

    What I did was make a cheap MDF fence to which I attached a few other MDF pieces to box in the cutout for the bit. I then drilled a hole the diameter of the hose connector on my shop vac (I used a hole saw) in the back side of the box. This thing sucks nicely – no airborne dust at all, and no dust falls down the router hole. I have an old paint brush that I use to sweep any sawdust that may be left on the table into the hole.

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