Chains of Love

October 17th, 2024

Hobbies Look so Different When You’re Old

I’m getting ready to clean my roof off, remove the remaining junk from the yard, blow the debris off the pool enclosure, and maybe fix the lawn tractor.

Because I finally, after trying hard for 6 years, learned how to keep gas chainsaws running, the three saws I have been using for this cleanup all started and ran fine this time around, even though the gas is 5 months old and should have been dumped.

I’ve gotten really cocky about saws. I modified my Echo CS-590, which is a 90%-commercial saw hidden in a residential-saw disguise. I changed the timing, put in a bigger carb, added an exhaust deflector, and tuned it to run at 13,300 instead of the factory 12-something. It’s a monster now. I may speed it up to 14,000. It will do it.

Even though I really don’t need another saw, I am highly, highly tempted to get another pro-grade saw and fix it up.

When Irma passed by in ’17 and made a mess here, it was not possible to get any kind of decent largish saw, even online. The storm-cleanup market sucked them all up. Miraculously, I came across a Jonsered CS2240 which had just been made available online by Tractor Supply. I nailed it, probably within 20 minutes of its appearance.

It took me several more days to find the Echo online, so a 16″ hobby saw looked pretty good.

The Jonsered is actually a red Husqvarna 435. Husqvarna bought Jonsered, and for some reason, they released the exact same saw under different badges.

It’s a 40-cc homeowner saw. It came with a 16″ blade. It probably came with a Romper Room chain designed to cut slowly. Most homeowner saws do. A good chain is more likely to make the saw kick back and hurt the user. Manufacturers don’t trust amateurs with good chains. If you go to Home Depot, Lowe’s, or Tractor Supply, you will find that it’s literally impossible to get a real chain unless you order it.

The little cutting things on a saw are called chisels, and they come in different types. If you want to cut fast, you want full chisels. Hardware store saws come with semi-chisel chains.

It’s kind of stupid. You buy a big saw, and it performs like a little one. And they don’t tell you. You can make a Home Depot saw cut like a bigger saw just by putting the correct chain on it.

I have since put full-chisel chains on my saws, except maybe for my electric Makita. I should check.

The Jonsered has been okay, when I have managed to make it work. I made all sorts of errors, and then the saw developed an air leak, which is common to the model. I had to have a mechanic fix that. Now I can pick it up and use it when I want it.

It’s not a perfect saw. The casing is plastic, like those on nearly all hobby saws. That makes it more fragile and harder to modify. It’s also hard to work on. My Echo comes apart in a hurry. It’s also somewhat weak because of the small engine.

I started thinking maybe it would be nice to have a stronger 16″ gas saw. I turned my Echo into a the near-equivalent of a commercial saw. It came with a metal case, which gave me a head start.

I asked around and read up. I started out by looking at Husqvarna and Stihl, but I was not that impressed. Then I saw the Echo CS-4910 and CS-501P.

For some reason, Echo likes putting commercial stuff in hobby saws. The CS-501P is for professionals, and it has a metal case, an aluminum handle, and a 50-cc motor which modifies easily. The CS-4910 is almost exactly the same saw. It has been discontinued, but it’s still around, and it costs about $180 less. You get a plastic handle, which is about as good as aluminum. You get the hobby-grade chain and a bar that is not as tough. You get bar nuts that fall off and get lost, whereas the CS-501P has nuts that stay on the saw when you remove the bar. There are a couple of other parts that differ, but they’re trivial.

You can replace the chain for $20. The nuts can be had online for about $18. So for about $140 less than a CS-501P, you get nearly the same thing. The bar is not a huge problem, because it will take an amateur a long time to ruin a bar, and they run around $40.

A year or two ago, they were selling the CS-4910 for under $300, trying to clear it out for the successor model, the CS-4920. The newer saw is not that great. It has a plastic case.

If I were to get the CS-4910, I could open up the muffler, add a deflector, put a new chain on it, and get some new nuts. It would roar. If I wanted to get serious later, I could take the cylinder off and do some porting, which means enlarging the openings to make it move more fuel and air.

Some guy on the web claims he got almost 6 horsepower out of this saw, and it starts at 3.5, supposedly. Echo won’t say, but saw nerds claim this is the figure.

There are people running 24″ bars on this saw, which is pretty neat. It only weighs 10.4 pounds. The CS-590 comes home from the store with 4.7 horsepower, it weighs 13.2 pounds, and it starts life with a 20″ bar.

I don’t want another saw with a long bar, but it goes to show what a bored guy with some tools can do. I would want the new saw to be light, easy to move around, and insanely powerful.

Modifying the saw would void the warranty, but Echo doesn’t like honoring its warranties anyway. If you want a saw the manufacturer will stand behind, Echo is not for you.

Do you have a 16″ saw? If so, I have interesting news.

Echo saws come with bars and chains made by Oregon. Oregon has a website. It says the CS-501P takes a Q66 full-chisel chain, and it says the CS-4910 takes a 20LPX066G. I already have one or two of the latter.

I could not figure out what made these chains different. The specs were the same. I thought maybe the Q66 would not like the CS-4910’s laminated bar.

I emailed Oregon, and they said it’s the same chain in different packaging. So you pay $27 for the Q66 in one package, or you pay $18 for the 20LPX066G in another.

Why?

If you’re looking for a light, mid-size, top-quality saw cheap, you can find the CS-4910 right now for $380 or so, but they are not making new ones, so you will need to jump. You can get it with a 20″ bar, but it will be slow unless you modify it. The exhaust deflector is available from a site called Saw Again, and the nuts can be found on Ebay. Amazon sells chains.

I might get one just so I can start thinking about something else.

MORE

Yesterday I put a CS-501P in a cart on a website and forgot about it. Today they sent me an email saying they were having a sale at the end of the month, and they were making sale prices available early to people in storm areas. They knocked almost $90 off.

I thought that was great. Right now, they can sell all the saws they want without discounting anything. I decided to go for it.

The business is Saw Suppliers, so if you’re cleaning up a hurricane mess, you might want to pay them a visit.

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