Project Revived by Dose of Plasma

I got myself some more metal today, and I went back to work on the welding cart project.

This project should take a day, plus time for paint to dry. I had problems locating bolts, however, and then I decided to make the job harder than it had to be. I could have made a very simple top bracket for the bottles, but I’m making a fairly nice one that will hold TIG wire.

I had to make a plate with round recesses for the tanks. I didn’t HAVE to; I could have put something simple together from flat bar, or I could have made square or V-shaped recesses. But I wanted round recesses. That meant cutting steel.

I decided to use plasma. That meant I would need something to guide the torch. I thought a lot, and then I remembered I had several large cans of pizza sauce. They’re just the right size. If you press a torch against one and go around it, you get a cut just right for a 7″ bottle.

I won’t go into the complicated workholding solution needed to make this work, but I found a way to fasten the metal down, and I made the cuts. I left a little steel uncut to hold the plate together. Then I cut out the unnecessary steel and used the flap wheel to clean everything up.

Here is the result.

Should be perfect. I just need to weld brackets to it to attach it to the cart. I also have to drill the TIG-wire holds.

It should take half an hour to weld brackets on it, and if I don’t blow it, cutting the holes should be another 15 minutes. Then I have to add chain attachments and paint.

It’s basically done. Not hard at all.

Some carts like this have widened wheelbases under the bottles. I don’t see a need for that. You could knock it over with a car if you tried, but then you could also do that if it were 6″ wider. Short of a vehicle collision, nothing is going to topple it.

If I decide I’m wrong, adding a little steel and moving casters will be easy.

I can’t wait to get finished. The more I work on this thing, the more I realize I need it. There is clutter all over my welding table. I can barely see it. Most of that junk would be inside the tool chest if it were operational.

As soon as this thing comes together, I plan to fill it up and move one empty cart outdoors. Then I plan to get another tool chest and do the job over again, for my other MIG and my plasma cutter. Then I can sweep about 50 pounds of chips, steel filings, and grit off the workshop floor.

After that, I may actually buy a real welding table.

I’m in a frustrating position. The shop is a mess because I’m doing a project, but the finished project is needed to conquer the mess.

The pizza sauce can was not harmed. Thank God for that. That stuff is gold.