Pizza Math Continues
Monday, March 8th, 2010I Need a Diesel Mixer
I can’t help fiddling with pizza-production methods, in order to make things work more smoothly at my church.
Today I did some calculations and came up with a recipe for about 220 ounces of sauce. That will knock twenty minutes out of a typical day.
I wanted to find out what size mixer I would need to make dough using an entire 25-pound bag of flour. The answer? In a vertical cutter mixer, 40 quarts. In a planetary mixer, 60 quarts. A good used planetary mixer runs $3500. Used vertical cutter mixers are hard to find.
It turns out Bosch makes a very good bargain for pizza chefs. The Bosch Universal Plus mixer with a stainless bowl will allow me to make dough for 14 pizzas at once. It will take nearly nine pounds of flour. That’s not too bad, for the $440 price. That would get me down to two batches of dough per day, which beats eleven.
I’m not sure why anyone buys a Kitchenaid mixer. I wouldn’t touch one with a ten-foot calzone. The capacity is low. They’re not durable. They’re messy. I don’t get it.
A dough sheeter would be great. I could fire the dough into it, mash it into oiled pans, and be done with it until it was time to bake. I just need to find one that costs under a hundred dollars. Hey, maybe if I plant some magic beans, they’ll grow into one.
I suppose I could get clever and glue a 9 by 12 frame to a plastic cutting board, dump the dough into it, and roll it out until it more or less fit. That would save time.
I don’t want to lose the hand-forming. I just want to reduce it to a minimum. It doesn’t matter what shape the dough is when it begins to rise. If it’s nearly the shape of a pizza, it will make the job go faster, and it won’t hurt the quality. It would probably improve the dough by reducing the mashing and trauma.
My cheese frustrations continue. I might go ahead and buy a loaf of provolone and see how hard dicing it is. If I can do it in half an hour at home, it will obviate the need for a slicer, and I’ll be able to use cheap cheese from now on. I may also make a pie using only provolone.
I want to start cranking out thin pizza, but unless someone shows up to help, it will never happen.
Last night my old man took me out for dinner, and he said it sounded like it would not be possible to turn the cafe into a serious business. It’s hard to make people think about money when their big goal is saving souls. He thinks I should learn what I can and then open a place.
The pizzeria I visited turned me off because they said they grossed $600-$700 on a typical day. I thought that represented a lot of work and very little money. Now I realize their business was slow. That figure probably represents 40-50 pizzas. I churned out over 20 by myself, with bad equipment. With decent equipment, one cook could easily do 60 pies a day.
That little shop should have been able to produce 24 pies an hour, more or less.
Let’s see. Say I do 24 pies an hour, and the food cost per pie is $3.00, and I sell them for and average of $13.00 (more like $14.00 in practice). That gives me $240.00 per hour to pay for rent, gas, power, and so on. A place with a more realistic floor plan would be able to make 72 pies per hour, so $720.00. Surely a decent place with two full-size double ovens could make $3000 per eight-hour day above food costs, before talking about toppings and soda. That’s over $70,000 per month. You would think it would be possible to make a living.
Whoops, I’m wrong. Their oven holds 12 large pizzas, so figure 48 pies an hour, at full tilt. Two of the larger ovens will do 128 an hour. So you would think you could do maybe $5000 per day, after food costs, if your pizza was good enough to attract customers. Did I misplace a decimal somewhere? Seems like you should be able to survive.
I must be underestimating the impact of the slow hours.
Tomorrow night I cook again. I’m going to do my best to be ready to produce 20 pies over the course of one service. I’ll experiment with the provolone, and I’ll get a container suitable for the big cheese recipe, and we’ll see if things speed up. Maybe I can get them to round up an assistant to spread the cheese.
Better head to GFS.
