Archive for March, 2010

Pie Machine

Monday, March 1st, 2010

Production Increases

I really enjoyed making pizza at church yesterday. It was my biggest day so far. I made either 14 or 16 pizzas, I think. I’m not sure. I was too busy to keep count.

I’m streamlining the process. I used to let the dough rise in plastic containers and then plop it into oiled pans. After that, I stretched it and covered it and let it rise again. This approach is not good, because you get oil all over a bunch of plastic containers that are hard to wash. You have to scrub each one three times to get it clean. Yesterday, I put the dough directly into the pans, stretched it once, and let it rise. Much better.

The problem with this approach is that you need a lot of pans. We only have ten. Fifteen would be better.

We still have no food processor. I’m not sure they understand why this is a problem; they seem to think their mixer is no good. The mixer is excellent; it’s an old commercial Kitchenaid made by Hobart. It’s just no good for making dough. It’s extremely messy, it mixes flour and water very poorly, it won’t mix dry ingredients at all, it’s a pain to use, and the dough turns into cement between batches.

These things are popular with people who don’t know any better, but a food processor blows them away. It contains almost all of the mess. It mixes all the ingredients thoroughly in about fifteen seconds. You can close it up to keep the residual dough from drying out between batches. I should be able to make three pies’ worth of dough in under three minutes with a big food processor. It takes ten minutes to make two portions in a mixer, and then you have to worry about keeping the residual crud from drying, and then you have to clean up a big mess.

I don’t know what I’ll do if I open a pizzeria. Pizza chefs tend to use commercial mixers, but I don’t like them. I’ve looked around, and it’s possible to get huge food processors with 24-quart bowls. Let’s see. A 3.5-quart Cuisinart will do 4 cups of flour, and that’s two Sicilians. You would think a 24-quart job would do about 14 Sicilians at a time. Is that right? I think so. If you were doing really good business, you’d only have to make dough a few times each day.

Another possibility is to start weighing ingredients precisely so I can come up with a very reliable formula. One of the problems with using a mixer is that it’s very tough to get the proportions right. For some reason, you can add three or four teaspoons of wet ingredients to dough that looks dry, only to discover you’ve made it too wet. The food processor doesn’t have this issue. Precise weighing might fix it, but then I’d still have to fix the other problems, and there would be no way to avoid the mess. That’s just the nature of a mixer.

Three of my friends bought entire pies yesterday, and the pastor ordered three slices at 10 a.m.! You can’t beat that kind of support. One of my friends had never tried this stuff. His comments? “It lives up to the hype.” “It’s the best pizza I’ve ever had.” I love it. It’s great when something works.

I now have people offering to assist me. I already taught one guy how to make Sicilian pizza.

I may run up to Tamarac this week to take a look at a place that’s for sale. I have to think about it.