File This Under “E” for “Exciting”

August 15th, 2016

Listen up, Slackjaws

Now that I’m a big expert knife maker, I am–this will be a shock–adding to my tool collection. But it’s not so bad. So far, I’ve only bought files and file handles.

Here’s what I learned while shopping for files: nothing is so simple the Internet can’t make it incomprehensible. Actually, I already knew that.

Guess how many kinds of files there are. I hope you’re not expecting me to tell you, because the answer appears to be either infinity or unknowable. Guess how you can tell different types from each other. You can’t. At least I can’t. Every flat file looks like every other flat file to me.

A Youtube knife dude said I needed a flat double bastard file. That’s really what they call them. I tried to find one. I found double bastard flat mill files, lathe files, hand files, handy files, corrupted files, X files, Windows swap files, and Rockford Files.

I may not have that list exactly right.

There are a whole bunch of files that look exactly alike on a monitor screen. Luckily for me, the Youtube guy filmed the package his file came in, so I zoomed in and got the model number.

The file was a Nicholson, and Nicholson makes good American files that come in red, white, and blue packages. In 2010. In 2016, they make dubious Mexican files that come in green packages. Some people say they’re good. Other people say “no bueno.” I do not know who is right, but I do know that it’s not like there are 50 other American file companies to which I can defect, so I’m buying Nicholson.

I would expect Mexicans to be able to make good files. For one thing, it’s simple. It’s a piece of steel that has been cut and hardened. I could probably make one myself if I absolutely had to. For another thing, files can be useful for cutting padlock shackles so you can cut across other people’s land while entering the United States illegally.

Just saying.

There are quite a few good products made in Mexico. I wouldn’t want to ride their first space shuttle (which would almost certainly land or at least make a brief stop in El Paso), but their Fender guitars are nice.

One of the things you learn if you make a serious effort to get good at using tools is that almost no tool is simple to understand and use. If you think I’m kidding, go to Youtube and look for a video telling people how to use a claw hammer. I guarantee you will find at least three, and you will find out you’ve been doing at least three things wrong. It’s the same way with files. There are different shapes and “grits,” if you can call them that. There are files for hogging metal, and there are files for finishing. You have to be careful you don’t push a file the wrong way, you have to know how to fix it when it gets “pinned,” and if you don’t know what you’re doing, you can leave mystery marks on a part while performing an operation you are positive is too simple to be done wrong.

Check this video out. You thought I was kidding. I hope you kept the receipt for that wrong hammer you bought.

I have a ball peen hammer, a claw hammer, a blacksmith’s hammer, a deadblow hammer, a hammer with plastic faces, a 13-pound sledge, a machinist’s hammer, and probably some other hammers, and I still don’t have enough.

A masonry hammer. I have a masonry hammer.

Not including thread-restoring files, I had–I think–a grand total of four files before I got the knife bug. I decided to add three more to my collection. I guess that should be enough to get me through one knife.

Buying files is so complicated, I actually made a computer FILE listing the model numbers of the files I have. It’s my file file. If I decide to replace them, there is no way I’ll be able to figure the model numbers out without a record. I looked at my files (steel, not binary), and they don’t have numbers on them. One says “bastard” on it. Glad I knew that was a technical term, or I would be writing Nicholson a furious email right now.

Now that I’ve actually looked at my files, I’ve discovered that Nicholson also makes files in Brazil. Crazy as Brazil is, that may be good news. They make some good stuff there, like Springfield firearms.

Down in Springfield, Brazil. Yeah.

I’ve also learned that file prices make no sense. Some files that cost $16 on the Internet appear to be almost exactly the same as other files that cost $5. I’m sure there’s a secret explanation, probably in Portuguese. I don’t know what it is.

It looks like Ebay is the place to buy files. A certain file I wanted was over ten bucks on retail sites, but I found them for five dollars and change on Ebay. I also found handles.

One of the annoying things about files is that the handle costs extra. Maybe you thought you were supposed to use them the way they’re packaged, just holding the pointy thing at the end (okay, “tang”). Wrong. You’re supposed to blow another five bucks on a package of rubber handles. You can’t buy one handle; that would make too much sense. They come in packages of two. I ordered four, so I will probably have more file handles than anyone within a ten-block radius.

If you wear out a knife-making file, there is good news: you can make a knife out of it. People do it all the time. I guess the steel must be highly suited to the purpose. It’s already hard. The knives are probably not all that pretty, and the cost is surely increased by the necessity of wearing out sanding belts (because you can’t file a file), but it can be done.

If you absolutely must try it, do not use a new file. A piece of fine 440C steel bigger than a file costs nine bucks. Quite possibly less than the file you’re considering ruining. Think, McFly. Think.

If you want to find out just how stupid you are about files, I have help for you. I’m going to post a video by Lyle Peterson, AKA Tubalcain. He claims he’s a former shop teacher, but from the sound of his voice, I would guess he’s actually the voice guy from the Miller High Life commercials. Whatever. I can totally picture him making fat kids do pushups for deliberately crashing the lathe. Or just for crying because they can’t climb the rope like the other kids.

He sounds like he has one of those bony, scarred index fingers that go right through your ribcage when he jabs you in the chest for talking in class and tells you you’re a slackjaw who will end up working at Sonic. He reminds me of my first-grade gym teacher, Coach Hatch, who had a special giant shoe to support the foot he injured stomping German tank barrels shut at El Alamein.

If you like tools, the video will be interesting. If not, it will be like watching a Republican debate without Donald Trump.

Get yourself some files. They will change your world, one stroke at a time.

More

Well, I am wrong. I should have realized. When you make a file knife, you anneal the metal before you shape it. So you don’t have to grind the whole thing.

Just picked that up on Youtube. Why do I ever turn it off?

5 Responses to “File This Under “E” for “Exciting””

  1. Mike Says:

    In the 90’s I made some knives, mostly saw blades but I did build a small propane forge to beat up old files. I found that the newer files didn’t anneal and re-harden well. Old hoof rasps were easy to find in the flea markets and worked well for me. For a belt sander I used a 6×48 Sears found in another flea market. I do have to order the belts, the Sears stores don’t stock them anymore. Google homemade propane forge burners, that will be another time sink.
    Have fun!

  2. Ruth H Says:

    My sister has a grandson who is 13. We took him on a field trip today. HARBOR FREIGHT!!! We aren’t sure but even though the kid enjoyed it, we have may have had more fun.
    I have to admit, we were all anxious to get there. They have a lot of STUFF. A guy would have done a better job explaining some of that stuff, but he knew what to tell us.

  3. Steve H. Says:

    I go to tool stores just to smell the tools.

  4. og Says:

    Files can really be a confusing thing. A bastard file has cuts in two directions, and a mill file in one. Print this sheet and save it, it will keep you aware of the basics.

    https://www.kmstools.com/blog/wp-content/uploads/2012/01/KMS_File-ID-Chart800.jpg

    And possibly leave you crosseyed. Mostly, a flat mill file is all you will really need. if you find old files that are a little rusty, but otherwise don’t look bad, you can clean them and make them useful again by soaking them overnight in muratic acid.

  5. Steve H. Says:

    Thanks for the link, Og. That chart made my head hurt, but it looks adequate.