Not Pumped

April 30th, 2016

Mexican Electrics, Unbelievably, Fail the Endurance Test

The sprinkler pump adventure is not over yet.

My old pump is supposed to have 1.5″ plumbing, minimum, and the motor should be 1.5 HP. When I cut the old PVC off, I found that the pipe had narrowed to 1.25″ or less, and it was globbed up with plastic. The walls weren’t smooth and straight. It was like the inside of a cave. The pump (a Mexican replacement for the original) was 2 HP, so I was paying for electricity I didn’t need.

For some reason, I thought irrigation pumps were expensive. I just assumed. The one I had was heavy cast iron, and it was made in America, so I figured it cost a ton. When I saw a replacement motor for $165, I thought it was a deal, so I bought it.

Today I got the motor out of the shed, which was not fun at all, and I carried it to my bench. That’s about fifty yards, and it probably weighs 75 awkward pounds. I took the motor apart in pieces and then found I was going to have a hard time getting the shaft out of the impeller. The shaft should have been stainless, but it was very rusty, and there was no way to access the impeller without taking the pump apart. The pump was pretty much a unit, with the halves welded together by rust caused by the installer’s decision to leave the iron base sitting just off the ground surrounded by wet leaves.

I decided to derust the pump. I put it in a shop vac tub with water and soda, and I connected a battery charger.

After all this work, I went on the web and started researching pumps, and I found out a new one is only $300. That’s not chicken feed, but I was thinking $600 or something, based on what the sprinkler guys were saying. They are just as hopeless as the pump.

Now I have a new pump on the way, and I’m trying to cancel the new motor. I’m hoping they didn’t ship it yet. I ordered it late on a Friday. I don’t care. They are welcome to the return shipping fee.

After all this misery, I have learned some important things. I already mentioned the bad installation and the screwed-up pipes. I also learned that the motor I just trashed wasn’t grounded. Somebody could have been killed working on it. The person who installed it deliberately left it that way. I believe that would be the same company that just came out here and failed in almost every regard. Now I know not to call them again.

I’m going to install the new pump myself because NO ONE IN SOUTH FLORIDA CAN BE TRUSTED TO CONNECT THREE WIRES AND DO ONE FOOT OF PLUMBING. I would love to pay someone, but apparently that would be like going to the vet for a vasectomy.

Once it’s in, I’ll find a reputable sprinkler company on Angie’s List and kiss the old outfit goodbye forever.

I don’t know what to use for a pump base. Wood will rot. Even pressure-treated wood rots eventually. I should go get some aluminum channel. It will outlast the sun. It will get pretty crusty in the damp shed, but it won’t disappear like wood, and it won’t petrify with thick rust.

Tradesmen are getting really stupid. At least it seems that way. I know virtually nothing about irrigation or electrical work, but I am miles ahead of the professionals who have worked here.

3 Responses to “Not Pumped”

  1. Mike Says:

    Hi Steve, I did a little plumbing with my father in the 70’s and when we installed a new shallow well pump we always mounted it to a thick chunk of steel. Pop said the weight of the plate kept the pump from torquing so much when it started and stopped and would help the connected plumbing last longer. He claimed the pump would even last longer, not so sure about that. He always used Gould’s pumps if the customer would allow it, some only wanted the cheapest one he could install, guess which ones we had the most calls on?

  2. Steve H. Says:

    I appreciate the tip. The pump should arrive today. Maybe I can find some laid-off NASA engineers from Cape Canaveral to install it.

    I can’t use steel in this wet location, but I’m sure I can come up with something.

  3. JayNola Says:

    Look up plastic pump pad. The Home Despot usually has them in various sizes. They’re sturdy, I’ve got a 11kw genset mounted to a big one.