Shelf Actualization

September 8th, 2015

I am Lathe to Complain

I feel like I need to put up a picture. I am finally almost done with the lathe shelf. Here it is.

09 07 15 lathe shelf on lathe still needs touchup

Don’t ask me why, but the camera picks up imperfections that are barely visible to the naked eye and makes them look huge. If you were here in person, you would think the shelf looked pretty good. Or at least you would say that, while backing away from me slowly. If you were smart.

Someone suggested there would be a problem changing chucks, because the key that turns the cams is obstructed. This is the one thing I didn’t think about. The one thing I didn’t think about that I know about as of today. But it turns out the key has enough freedom to open and close the pins, so I’m good. I can’t change the headstock oil without removing the shelf, but I knew that going in.

Fitting the floor tile was interesting. I learned that the upright parts of the shelf are not totally straight. Or the sides of the tiles were not totally straight. One or the other. I trimmed the tiles using a #4 hand plane. It works great.

Another interesting thing to be aware of, if you ever try to lay tile or anything else in a corner: you have to round off the corner of whatever you’re installing. The inside corners on the shelf are not sharp, but outside corners of things can be very sharp indeed, and they protrude and cause problems. In this case they would have lifted the corners of the tile up.

I am not totally happy with the adhesive that came stuck to the tiles. The wood under the tile is bare, so you would expect a good hold, but in some places it seems to want to rise up. I may have to look into an additional glue.

This will be great. It will get a lot of crap off of the floor and the table saw extension, and it will keep things where I can find them in a hurry. Notice the Allen wrenches. I drilled deep holes into the side of the shelf, just big enough for the two wrenches I use most. I may add new doodads to hold tools such as chuck keys. That would be helpful.

Some day I may sand the shelf down and improve the finish, but right now I have to get on with my life. I can’t dedicate another week to this thing. I still hate painting. I don’t know how anyone manages to do it right. I can sort of handle a spray gun, but brushes are beyond my comprehension.

Home Depot never has fasteners stocked or sorted correctly, so I could not get M8-1.25 x 65mm bolts to hold the shelf down. I had to buy 70mm bolts and grind them down with the bench grinder. Annoying. I had to modify fender washers for the bolts on the left side so they would not bang against the side cover. I made them D-shaped using the belt grinder, which is one of the three or four greatest tools in the universe.

Now I have to make a rolling cabinet for the CNC lathe. After that, I may pick up a few items and try woodturning.

I leave you with a clip from Tiny Trailer Workshop. If you don’t love this, you must not have a Y-chromosome.

3 Responses to “Shelf Actualization”

  1. WB Says:

    Wow…Watching that lathe vibrate like that gave me the willies.
    I know they can take a lot of punishment from stuff that is not balanced, but that was not a really large lathe and….well….that gave me dark visions of a catastrophic uncoupling or a serious kickback. I know it’s all about experience and know-how, but man that thing was shaking pretty good at first. . .

    Shoes….heh….

  2. Steve H. Says:

    If my lathe shakes, it means there’s an earthquake.

  3. og Says:

    We made something similar to that for the office lathe. We put hardwood blocks on the front with tapered edges to hold the Dorian tool holders. Very handy, very neat.