Tools I’ve Helped Renew

May 30th, 2015

Don’t Buy What You Can’t Store

Things are going well here. I am getting more done with tools than I used to. Below, you will see an example.

05 27 15 Rockwell grinder with lid installed

That’s a Rockwell 1″ x 42″ belt sander/grinder. I found it on Craigslist. The owner wanted 30 bucks. I could not pass that up, even though I did not want the tool.

I drove up to a borderline-ghetto area to pick it up. The owner was a young man with tattoos. He took me to his backyard, where he had a small shed set up. It was immaculate inside, complete with a two-tone paint job on sheetrock walls. He had a Logan lathe, a Rockwell drill press, and several other old machines set up. I was startled. You wouldn’t have expected anything from the outside.

He couldn’t get the grinder to work, so he removed it to sell and kept the stand.

Because the motor was in the stand, I needed propulsion. I decided to try a treadmill motor.

These motors used to be real bargains. They run on DC, and DC motors are usually expensive, but because there are a lot of old treadmills out there, treadmill motors have been easy to come by.

Some, at least, are controlled by boards that can be removed along with the motors. One of the most common boards is the MC-60. It has no transformers or power capacitors on it, but you can plug one end into a wall socket and the other into a motor, and it will make it run.

I found a 3/4-HP motor and an MC-60 on Ebay. I don’t recall the total cost. Somewhere around a hundred bucks. I made a mistake and fried the rectifiers and thyristors on the MC-60, so I had to put new ones in, but other than that, it worked.

The motor came with a cast-iron wheel for a flat belt, and the wheel had vanes in it so it sucked air through the motor. It wouldn’t work for my purpose, so I made a new aluminum pulley with vanes. I bought a plastic junction box at Home Depot to hold the control and switches. I mounted the whole mess on a piece of thick plywood, and I applied rubber feet.

The grinder needed to have crud cleaned out of it. It was also adjusted incorrectly, so things were rubbing. I got it clean, and it turned out to be in good shape. Even the wheels were okay. They are notorious for falling apart.

I ordered a few belts for it, and now it works. Very nice. A belt will cut non-ferrous things without exploding, and it produces less heat, so it can be very useful. If you’re grinding aluminum on a wheel, you need to be aware that aluminum can melt into the grit, expand when hot, and then make the wheel explode. This can lead to unpleasant events such as having large chunks of wheel imbed themselves in your facial bones.

Bench grinders are extremely dangerous, but almost no one knows that.

I put a reversing switch on the grinder so I can use the lower wheel for thicknessing parts. I will put some sort of table under it, and then I’ll be able to raise and lower the table and shove parts under the wheel, against the rotation. If you grind with the rotation, the belt will try to yank the parts away from you, and it will try to pull your fingers along with it, breaking them if necessary.

Right now I have an Accu-link belt on it, but I think I should get a normal v-belt, because Accu-link belts are not made with reversing motors in mind. It only takes a few seconds to reverse the belt, though.

While building this thing, I learned a lot about DC motors and belt grinders. Now I’ll be ready if I go on to build a 2″ x 72″.

A while back, I found that things were rusting in one corner of my shop. Eventually, I started to suspect that muriatic acid was to blame. I had a jug of it stored in that area. I investigated and found out that muriatic acid will make things rust even if you keep it capped. I moved the acid to another location and started polishing and oiling things. One of those things was a neat old Stanley #6 plane I got from a tool restorer.

The plane had some rust on it, but it wasn’t actually damaged. It got me thinking about another old plane that was in the garage somewhere. I dug the other plane out and looked it over. The sole was deeply pitted on one side. I mean, maybe twenty thousandths deep. I didn’t know if it was worth saving, but online tool people assured me it was worth a go.

I had to grind off maybe an eighth of an inch of pitted and dented blade, but I eventually got a good shaving edge, which I did my best to polish with a 6000-grit diamond stone. I used sandpaper, WD40, and a flat surface to clean the plane’s sole. I found myself a crummy two-by-four to use for test purposes, and eventually, I got the results you see below.

05 29 15 Stanley 4 plane sharpened and cleaned making shavings

It’s not a desirable plane. It was probably made about fifty years ago, when Stanley was making dubious products, but with effort, I got it to function, so now I can’t throw it out.

I’m considering getting a big rolling tool cabinet to organize things. I already have a really nice 26″ stainless Craftsman combo, but it’s not enough. I want something I can put the CNC lathe on, so it won’t be on my bench any more.

It’s hard finding good boxes now. I got very lucky with my Craftsman, because their stuff is mostly junk. So is Husky. There are a lot of used boxes out there, but I don’t think $1300 for a used Snap-On with rust and flaking paint is much of a deal.

Supposedly, the best stuff comes from Vidmar and Lista, but I will never find that locally, and if I did, it would cost a ton.

I made a surprising discovery. Harbor Freight makes very nice tool boxes. Not the best, but much better than Craftsman. You can get a 44″ roller for $369. I took a look, and they’re not bad at all. I also discovered Extreme Tools. Their boxes are supposedly better than Snap-On and Matco, but they’re considerably cheaper. For $900, you can get a 44″ box with 18-gauge steel in the drawers.

You can order from their website, but that’s a bad idea. If you do that, you have to deal with the shipper, and shippers are idiots. They ruin things all the time, and you have to jump through hoops to get things fixed. The best route is to order from Home Depot. The price is about the same, and delivery to your local store is free. Home Depot will then have to eat any shipping problems, and they will also collect the local sales tax so you don’t have to send a check to your state.

It’s a tough choice. I would like to use credit card points, and if you use them to buy Home Depot stuff with a gift card, you get 100% of the value of the points. If you shop at Harbor Freight, you only get 60% of the value. What it boils down to, for me, is about $360 more for the Extreme Tools box. Might be worth it. But then I’ll get hammered again if I buy a side cabinet to go with it.

I see tool organization as part of God’s pattern of correction and ordering. I bought a lot of tools without much thought for storage, so I have stuff all over the place. A second rolling cabinet would make a big dent in the problem.

Speaking of God, things go well in that area. I feel like a fool for taking so long to understand how wonderful correction is, and that it’s the main purpose of our walk with him. I wish I had seen the obvious sooner. I knew it was important, but I didn’t realize it was the biggest blessing available, after salvation.

You can know things without really feeling them in a way that motivates you.

Unfortunately, things are not going as well for people around me. My church is shrinking, and enthusiasm is waning. They insist on loud music and long services, so people come a few times and then get tired of it and move on. I can’t recommend the church to people any more, because I know they won’t stay. Everyone at the church has been made aware of the issues, but they have made a firm decision not to change, so there it is.

Every morning I wake up and spend hours in prayer, and until recently, God gave me revelation which I shared on social media. That’s over. I still get revelation, but I am not permitted to share it. When I consider sharing it, something stops me.

I realize what’s going on. I have been striving to convince people, and they have decided not to listen. I have been wasting my time. God required me to do it for a while, but for my own protection, he has told me to stop.

This is how the Christian life works. The only reason God allows us to remain here in this filthy mess of a world is to reach other people. For that reason, we are required to pray for them and talk to them. But we aren’t supposed to overdo it. We can’t force people to listen. We can’t choose God’s children for him. When people reject us consistently, we are supposed to pull back and let them receive the harvest for which they have sown. That’s where I am now.

If you keep pestering people, your relationship with them deteriorates, and you run the risk of becoming bitter and angry. You also become frustrated, because you feel you’re not achieving anything. When I stopped prodding and encouraging, I felt as though I had put down an anvil. I had been carrying lazy, proud people on my shoulders. It wasn’t until I put them down that I realized they were wearing me out.

It’s a great feeling, but I would rather see people listen and change.

Even God doesn’t get that wish. He can’t change people, and neither can I. He likes to put us in positions where we suffer what he suffers, so we understand what he goes through. Now I know what it’s like to have my time wasted by people who don’t listen. That’s God’s life. The entire Bible is about mankind’s failure to listen and the destruction that followed.

God told me this a few months back: hell isn’t full of sinners; it’s full of people who don’t listen. Sin can’t keep you out of heaven if you are willing to listen. A humble, repentant serial pedophile is better off than a missionary who thinks he knows everything.

Pride is THE worst sin. I know Jesus made it seem like all sins were equal, but he was talking about their effect on salvation. When it comes to destroying a person’s progress with God, pride is IT.

A small number of people have been affected by the things I’ve shared. That’s all I think I will get. Again, I am learning how God feels. He never gets the majority. It’s always a small remnant.

I don’t think the church will be around long. We started churches in Winter Haven and Georgia. The Winter Haven church disappeared, and I’m pretty sure the Georgia church is also gone. There haven’t been any announcements. Things are not going well in the main church. The other day I counted 50 people in attendance, excluding babies and small children. That’s not good. Back when we were moving forward and experiencing revival, attendance was a lot better.

I’ve had a lot of great experiences in the church, and I’ve made some wonderful friends. We have seen each other change for the better. Now I will wait for the next chapter in my life.

I may hop in the truck and check out a flea market today. I’ve never tried it, and they say you can find cast iron skillets and old tools at good prices. If not, it will be a nice outing.

2 Responses to “Tools I’ve Helped Renew”

  1. baldilocks Says:

    Still reading, still taking the Holy Spirit’s advice–through you. Still getting results.

  2. Ruth H Says:

    Sorry to hear that about your church. More will come for you. Maybe you do need to make that move you talked about. Except your Dad still needs a caregiver, the unpaid one, the child, the son. Do you see a pattern there? I didn’t really mean to make that connection it just happened.