Alert the Media: Tools May Actually be Used Today

June 26th, 2009

Contain Your Amazement

I suppose everyone is writing about Michael Jackson today. Not me. All I can say is, I hope we were all wrong about him. I think he was a very sad figure. The world gave him everything he wanted–instead of what he needed–and it destroyed him. Something for me to think about if I ever feel life has cheated me. The only thing worse than suffering adversity is failing to profit from it. If you profit from it, to a certain extent, it ceases to be adversity. If you just sit around feeling cheated, you allow yourself to be defeated twice.

That’s actually worth remembering. Someone smarter than me must have whispered it in my ear while I was praying for more tools or something.

People love to say “God told me this” and “God told me that.” Me, I am rarely confident enough to make that statement. I could attribute something stupid or wrong to God; I would not be the first. On the other hand, I could end up taking credit for something he told me. What do you do? Search me. I suppose the best course is to consider what Gamaliel said. If a thing is from God, it should become obvious eventually.

I have the garage air conditioner running already. I am bound and determined to make a handle for the valve on the starboard head. I’m going to run over to the boat, apply bleach to anything in the head I might conceivably touch or even come near, and try to determine exactly what I have to make.

This is where Chinese measuring tools come in handy. There is no way I’d take my Mitutoyo or Helios calipers and clamp them to a toilet part. But Chinese…hey, that’s what they’re made for!

I should break down and get a Harbor Freight digital. Seven bucks won’t kill me. Most of my measurements will be right on target if they’re within ten thousandths, so most of the time, I am not going to need a really good instrument. And besides, whenever I mention calipers and accuracy, wise guys pipe up and tell me real men use micrometers.

I can’t decide whether to use brass or aluminum. I think either will be strong enough. Brass will turn green, and aluminum will look like…aluminum. Neither will corrode enough to matter.

Whatever. I can make both.

Not sure how I’ll slice the brass off. I bought a 36″ rod (a drop at a very good price), and it’s 1 1/2″ wide. I think that’s the exact size of my spindle hole. I doubt I can cram it in there for parting. I can always fire up the dry cut saw.

I hate to cut the brass. It’s so pretty, just the way it is.

The smartest thing would be to use stainless. All I have is 304, so it will rust a little, but it shouldn’t gall up against the valve’s stainless screw the way the old handle did. And I think electrolysis may be what destroyed that handle. It will be less of a problem with a stainless handle.

It looks like I may eventually “need” a hydraulic press. If anyone can tell me what size is good for piddling around in the garage, I would appreciate it. I don’t think I’ll be using this a whole lot, so it may be okay to go small and save space.

Later today my presence will be required for a sea trial, to see if the boat’s starboard engine still runs hot. Should be fun.

7 Responses to “Alert the Media: Tools May Actually be Used Today”

  1. Ed Bonderenka Says:

    This is where the fun starts! Go to HF. Look at their hydraulic press. Weld one up at home. It’s a bottle jack in a frame. 12 ton should suffice.

  2. Leo Says:

    The hydraulic press we have here at the plant we constructed out of steel channel, a small piece of 1/4 plate, two short sections from a W6 x 15 and a two ton hydraulic truck jack.

    Works pretty good and nobody worries too much about it.

  3. Virgil Says:

    I seem to remember in an earlier posting you were talking about making a square hole in your toilet flush knob. How about making a round hole with a diameter a few thousanths larger than the diagonal dimension of the square shaft, then drilling and tapping two decent sized holes (3/16″ or 1/4″) in at right angles and installing hex set screws to lock the knob on the shaft with an allen wrench?

    On the engine hatches, think like a floor joist system of a house…use a aluminum channel perimeter frame with cross channels or tees running the short dimension on 6″ or 8″ or 12″ centers…covered with a thin sheet of marine plywood and/or a aluminum/stainless sheetmetal skin.

    The up side is that kind of construction would require a new tool. A pop rivet gun–either pneumatic or manual (I have a manual one.)

  4. aelfheld Says:

    Why was the old handle having hair removed?

  5. Steve H. Says:

    Virgil, I think you have the right idea. I am still trying to get the crud off this thing so I can get a good look at it, but my bet is that it’s a square shaft, and if it is, allowing for a set screw is much easier than making a square hole.

  6. Leo Says:

    Yeah, Ed is right. A 12 ton jack would be the thing. I was thinking 2 ton because we just bought a two ton chain hoist.

  7. Andy from Workshopshed Says:

    Lacquer or polish will keep your brass looking good. If you get to the point of needing to use a micrometer to check dimentions then you are also going to have to keep your bench and metal very clean.